Initial Production Check IPC Material Packing Design Color Function As Starting Production
As Total, we understand the importance of identifying potential problems with your products as early as possible in the production process, so that solutions can be found and the need for costly changes later in the production process can be eliminated. Our initial production check is an examination of components, materials and product quality at the start of production to foresee risks and prevent resources being wasted.
In the beginning (preferably) of the production or before 10% of goods have been produced, our initial product inspection is applicable to all goods, checking them with regulations, standards and contractual agreements. Our experienced Quality Assurance team monitor the initial production processes and prevent occurring any defects before happening.
In helping you keep one eye on quality from the start of the production process, we not only reduce the possibility of your product being stalled by regulatory non-compliance but also reduce costs of product development and protect your brand’s reputation from the risk of damage due to product recall.
Initial Production Check - IPC inspections are designed to check the raw materials and components at the beginning of production. This type of inspection is valuable in that it gives clarity on the quality of materials used in assembly. we can check the function, overview, assemble, color, material, design, packing and marking process, in order to find the problem as the starting of products, help the clients to know the product schedule and found the problem at an early time for shipment.
- During production inspection (DPI) Checking the products during the production process and trying our best to avoid some defects appearing, It can also help you check the product schedule and confirm that the products are ready when the time of shipment.
- Final random inspection /Pre-shipment inspection (PSI) It is the most effective inspection that confirms the whole shipment's quality level. It normally requires the production to be 100% complete and at least 80% of goods to be packed into cartons The checked samples are randomly selected according to AQL standard.
- Pre-production inspection: Before production, helping you make sure the raw materials and components will meet your specifications and are available in quantities sufficient to meet the production schedule.
- Loading supervision It is an important step during the delivery process, It can make sure your products are correctly loading and reduce the possibility of breakage. Guaranteeing the good quality and condition of your products until you receive them.
- Plant Evaluation /Factory Audit: Helping you understand a supplier, Including supplier's capabilities. the quality control system, management, and operating procedures.
- Testing Service Professional laboratory testing, it effectively helps you analyze quality and control products, ensures your importing products are in conformity to international regulations.
| Supplier Verification |
It is a service to audit supplier files and reviews on-site, get the real information, then evaluate the supplier's legal qualification, organization chart, worker groups, facilities, production capacity, and internal quality management. To ensure the business proceeds correctly in safety, quality, action, production, and shipment as per order issued. |
| Product Testing |
Handling your product testing protocol, set up the testing plan for the minimum cost to meet the local regulation. Negotiating the testing price with the assigned lab to save your cost. (Services covered CE certification, REACH, ROHS, Toys Regulation, EN71, ISO8124, US regulation CA65, CPSC, CPSIA, Food Grade LFGB, FDA.) |
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Initial Product
Inspection(IPC)
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It is performed at the stage of about 5%-10% of products finished for inspection, to allow the revision of product quality requirements before the start of mass production. It allows timely corrections of any non-conformities detected, and improvement actions to be made prior to mass production. |
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During Production
Inspection (DPI)
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It is performed at the stage of 30%- 50% of goods finished and packed into export cartons. This inspection validates the initial production process has been maintained and that goods being produced continue to meet quality requirements. In the case of new raw materials, new operators, production lines or specification changes, this service can assess if requirements are being met during production. |
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Final Random
Inspection (FRI)
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It is the most effective inspection that confirms the whole shipment's quality level. It normally requires the production to be 100% complete and at least 80% of goods to be packed into cartons. The checked samples are randomly selected according to the AQL standard. |
| 100% Inspection |
When the production is 100% finished, before or after the products are packaged, we check the appearance, workmanship, function, safety of each product according to the customer's requirements at the location specified by the customer. TOP can strictly distinguish product quality and report the results of inspections to customers in a reliable and timely manner. |
| Loading Supervision |
It provides witness to the loading process, to make sure the correct quantity and cartons in good condition are loaded into containers having a good condition. Container Loading Supervision is an important step in receiving quality goods. |
| Industrial Inspection |
TOP provides non-destructive testing, factory audit, project management service, final inspection, loading supervision service, pre-shipment inspection service, expediting service, etc. |
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Cost Reduction 3rd Party Inspection Services For Wide Range Globe Business Images
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